Pre-coated Aluminium Coils
Explore Aludecor's premium pre-coated aluminium coils for durable, aesthetic facades and roofing.
Transform your Projects with Aludecor's Pre-Coated Aluminium Coils
Aludecor is a leading manufacturer of Coated Aluminium Coils situated at Haridwar – Uttarakhand, India. Our Coil Coating lines produce the best quality Pre-coated Aluminium Coils, in complete accordance with global industry quality standards. In order to cater varied demands of clients, these superior quality products can also be also customised in various sizes and other related specifications.
Aludecor’s Pre-coated Aluminium Coils are produced by adding paint coatings to mill finish aluminium coils on a continuous basis with a process called ‘Coil Coating’. Coil coating is a highly efficient means of coating aluminium before the fabrication of finished components, providing a high-quality, uniform and reproducible surface finish.
Aludecor has performed a total of 30 tests to analyse the quality of Pre-Coated Aluminium Coils. Our regular quality tests ensure compliance with AAMA, ECCA, ASTM, ISO, EN, and DIN standards.
Why are Pre-Coated Aluminium Coils special ?
Pre-Coated Aluminium Coils are in demand due to their advanced features and the benefits that they provides, like:
- Durability: Coated aluminium coil is highly durable and can withstand harsh weather conditions, such as rain, snow, and UV rays. It is resistant to corrosion, fading, and chipping, ensuring that the exterior cladding remains intact for a long time.
- Lightweight: Coated aluminium coil is lightweight compared to other cladding materials, such as steel or concrete. This makes it seamless to handle and install, reducing labour costs and time.
- Versatility: Coated aluminium coil is available in a wide range of colours, finishes, and patterns, allowing for endless design possibilities. It can be customised to match any architectural style or aesthetic preference.
- Low maintenance: Coated aluminium coil requires minimal maintenance. It does not need to be painted or stained regularly, saving time and money on upkeep. It can be easily cleaned with soap and water, making it an ideal choice for busy homeowners or commercial buildings.
- Energy efficiency: Coated aluminium coil has excellent thermal properties, helping to insulate the building and reduce energy consumption. It reflects heat away from the structure, keeping it cool in the summer and reducing the need for air conditioning.
- Fire resistance: Coated aluminium coil is fire-resistant, making it a safe choice for exterior cladding. It does not contribute to the spread of flames and can help protect the building from fire damage.
- Eco-friendly: Coated aluminium coil is a sustainable choice for exterior cladding. It is made from recycled materials and is fully recyclable at the end of its lifespan. It also has a low carbon footprint compared to other cladding materials.
Benefits with Aludecor’s Pre-Painted Aluminium Coils
- Vivid Color Palette: With Aludecor, unlock a spectrum of colours to bring your architectural vision to life. Colour-coating aluminium coils enhances their properties, including resistance to corrosion, solvents, UV rays, and severe weather conditions. Additionally, they come with a warranty of 10 to 15 years, ensuring lasting quality and durability.
- Cost-effective: Although the initial cost of coated aluminium coil may be higher than some other cladding materials, it offers long-term cost savings. Its durability and low maintenance requirements reduce the need for repairs or replacements, saving money in the long run. Additionally, the seamless installation process and its energy efficiency can lead to lower energy bills over time.
- Unmatched Flatness and Gloss Retention: Aludecor’s state-of-the-art manufacturing facility produces colour-coated aluminium coils that have unmatched flatness, making them ideal for various applications. Aludecor's top-of-the-line coating system enhances the colour properties. Even after years of use, the colour stability remains impressive.
- Anti-microbial coating & Anti-insect coating: Antimicrobial coatings for pre-painted aluminium coils are designed to inhibit the growth of bacteria, mould, fungi, and other microbes. These coatings are particularly beneficial in HVAC systems, where they can help improve indoor air quality and prevent the spread of contaminants.
- Building Facades: Pre-Painted Aluminium Coils are commonly used for building exteriors, providing both aesthetics and protection.
- Curtain Walls and Shading Elements: These coils contribute to energy-efficient designs and sun shading.
- Roofings & Claddings: Aluminium coils enhance roof durability and insulation.
- Interior Ceilings: Lightweight and corrosion-resistant coils are ideal for interior ceiling panels.
- Composite and Partitioning Walls: They play a role in creating functional spaces within buildings.
- Decorative Panels: Coated aluminium adds visual appeal to architectural elements.
- Advertising Boards: Durable and customizable for outdoor advertising.
- Ancillary Components: Used in various building components like gutters, downspouts, and screens.
- Building Facades: Coated aluminium panels create visually appealing exteriors.
- Curtain Walls and Shading Elements: Energy-efficient and aesthetic solutions.
- Roofings & Claddings: Durable roofing materials.
- Interior Ceilings: Lightweight and customizable for interior spaces.
- Composite and Partitioning Walls: Functional partitions within buildings.
- Decorative Panels: Enhance interior and exterior aesthetics.
- Advertising Boards: Eye-catching outdoor advertising.
- Ancillary Components: Used in various building elements.
- Automotive Panels: Pre-Painted Aluminium Coils find applications in car bodies, panels, and interior components.
- Trains and Ships: Lightweight and corrosion-resistant materials are essential for transportation vehicles.
- Aviation: Aluminium coils are used in aircraft components due to their strength-to-weight ratio.
- Home Appliances: Coated aluminium is used in refrigerators, washing machines, and air conditioners.
- Consumer Electronics: Sleek appearance and scratch resistance make it suitable for electronic devices.
- Interior and Outdoor Furniture: Coated aluminium adds durability and design options.
- Architectural Elements: From canopies to industrial sheds, aluminium coils enhance architectural designs.
- Sign Boards: Aluminium coils for signage.
- Rainwater Goods: Gutters and downspouts.
- Screen Frames: Used in screens and partitions.
- Cold Storage/Food Processing Centers: Corrosion-resistant materials.
- Truck/Trailer/Caravan Bodies: Lightweight and durable.
- Car Number Plates: Coated aluminium for licence plates.
- Lighting/Automobile Industries: Components in lighting and automotive sectors.
- Instruments/Dial Gauges: Precision instruments.
- Hospitals/Schools/Hygiene End Uses: Aluminium coils find applications in hygiene-sensitive environments.
For anti-insect coatings, the technology involves coatings that repel insects and prevent them from adhering to surfaces. These coatings can be especially useful in outdoor or industrial applications.
In both cases, these specialised coatings enhance the functionality and longevity of the aluminium coils by providing additional protective properties.
Industries & Applications of Pre-Painted Aluminium Coil (PPAC)
Pre-Painted Aluminium Coils (PPAC) is used wherever the final output demands a high-quality painted finish on a component fabricated. Pre-Painted Aluminium Coils (PPAC) are used in an array of industries and are increasing daily in below mentioned industries.
Pre-painted Aluminium Coils have become a versatile and effective solution across various industries, offering benefits such as strength, aesthetics, sustainability, and durability. Let’s explore their applications in different sectors.
Construction:
Manufacturing of Aluminum Composite Panels:
Automotive and Transportation:
Appliances:
Furniture:
Architecture:
Other Sectors:
PPAC Technical Data
| Sr. No. | Name of Testings | Equipment Used | Test Standard/Method |
|---|---|---|---|
| 1 | Paint Viscosity | B4 Cup/Ford Cup | ASTM D 5125 |
| 2 | Paint Density or Specific Gravity | Pycnometer or Density Cup | ASTM D1475 |
| 3 | Paint's Particle Size | Hegman Gauge | ASTM D 1210 |
| 4 | NVM (Solid Content) | NVM Tester or Hot air Oven & Weighing Balance | ASTM D 1644 |
| 5 | Visual Shade Match | Visually | Visually |
| 6 | Color Difference | By Spectrophotometer | ASTM D2244 |
| 7 | Gloss@60°C | Gloss Meter | ASTM D-523 |
| 8 | DFT | DFT Meter | ASTM D-7091 |
| 9 | Pencil Hardness | Pencil Hardness Tester | ASTMD-3363 |
| 10 | T-Bend test | T-Bend Tester | ASTM D-4145 |
| 11 | Cross Hatch Adhesion test | Cross Hatch Tester | ASTMD-3359 |
| 12 | Cupping Test | Cupping Tester | ECCA-T6 |
| 13 | Reverse Impact test | Reverse Impact tester | ASTMD-2794 |
| 14 | MEK Test | MEK Tester or By Hand Rub | ASTMD-5402 |
| 15 | Scratch Hardness | Scratch Hardness Tester | BS 3900 PART E2 |
| 16 | Acid Test(HCl) | By Using 5% HCl | ASTMD-1308 |
| 17 | Alkali Test(NaOH) | By Using 5% NaOH | ASTMD-1308 |
| 18 | Boiling water adhesion test | Boiler & Cross Hatch Tester | ASTMD-3359 |
| 19 | Chloroform Test | By using Chloroform solution | Internal Test |
| 20 | Pointage of Parco (Pre-Degreasing) | Titration Tools & Kit | By Titration Method |
| 21 | Pointage of Ridolene (Degreasing) | Titration Tools & Kit | By Titration Method |
| 22 | PH of Water | PH Meter/ PH Patti | By Measurement |
| 23 | T-Bend Test | T-Bend Test | ASTM D-4145 |
| 24 | Coil Thickness | Digital Micrometre | By Measurement |
| 25 | DFT of Primer | DFT Meter | ASTM D-7091 |
| 26 | DFT of Top Coat | DFT Meter | ASTM D-7091 |
| 27 | WFT | WFT Meter | ASTM D 1212 |
| 28 | QUV Test (Accelerated Weathering Test) | QUV Machine | ASTM G 154/AAMA 2605 |
| 29 | SST (Salt Spray Test) | SST Machine | ASTM B 117/AAMA 2605 |
| 30 | Humidity Resistance Test | Humidity Chamber | ASTM D 2247/AAMA 2605 |
| Name of Testings | Equipment Used | Test Standard/Method | Purpose | |
|---|---|---|---|---|
| Coated Coil Testings | Color Difference | By Spectrophotometer | ASTM D2244 | To ensure the quality of Paint Coated Aluminium Coils |
| Gloss@60°C | Gloss Meter | ASTM D-523 | ||
| Dry Film Thickness | DFT Meter | ASTM D-7091 | ||
| Pencil Hardness | Pencil Hardness Tester | ASTMD-3363 | ||
| T-Bend Test | T-Bend Tester | ASTM D-4145 | ||
| Cross Hatch Adhesion Test | Cross Hatch Tester | ASTMD-3359 | ||
| Cupping Test | Cupping Tester | ECCA-T6 | ||
| Reverse Impact test | Reverse Impact tester | ASTMD-2794 | ||
| MEK Test | MEK Tester or By Hand Rub | ASTMD-5402 | ||
| Scratch Hardness Test | Scratch Hardness Tester | BS 3900 PART E2 | ||
| Acid Test (HCl) | By Using 5% & 2% HCl (depends on paint type) |
ASTMD-1308 | ||
| Alkali Test (NaOH) | By Using 5% & 2% NaOH (depends on paint type) |
ASTMD-1308 | ||
| Boiling Test | Boiler & Cross Hatch Teste | ASTMD-3359 | ||
| Chloroform Test | By using Chloroform solution | Internal Test | ||
| QUV Test (Accelerated Weathering Test) |
QUV Machine | ASTM G 154/AAMA 2605 | ||
| SST (Salt Spray Test) | SST Machine | ASTM B 117/AAMA 2605 | ||
| Humidity Resistance Test | Humidity Chamber | ASTM D 2247/AAMA 2605 |
Specification and Composition:
- Aluminium Alloy: AA1100, AA3105 & AA5005 are used for its strength and durability.
Coating Technology: We have 3 Coil Coating Lines:
- Double Coat Double Bake Coil Coating Line
- Triple Coat Double Bake Coil Coating Line
- Single Coat Double Bake Coil Coating Line
Total Installed Capacity – 22000 MT per Annum
Technology: High automation level of the new Coating Lines are applied in technological processes which are crucially important for final product quality:
- Pre-treatment application and thickness control system
- Automatic coat application unit
- Substrate gauge control and prime and top coat thickness control by means of three thickness gauges.
Thickness and Width Options: Aludecor provides options that are available for different project needs.
- Alloys: series 1000, 3000, 5000.
- Thickness: from 0.15 to 1.0mm.
- Strip width: from 500 to 1.600* mm.
- Maximum outside diameter: 1250mm
- Inside diameter: 450mm
- Maximum coil weight: 2.5-3 tonnes
Alloy and Temper Details
| Alloy | Temper | Remarks |
|---|---|---|
| 1100 | H42, H44, H46, H48 (after Coil Coating) |
★Temper H14, H16, H18, H22, H24, H26 for base material are provided as per the client’s request and mutually agreed. |
| 3105 | ||
| 5005 |
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