Saw cutting is the first and most crucial step in Aluminium Composite Panel (ACP) fabrication. It involves using panel saws or running saws to achieve clean, accurate cuts without damaging the panel surface or core. For best results, it’s essential to use carbide-tipped (TCT) blades with a triple chip grind (TCG) tooth profile, which ensures smooth, chip-free edges. The cutting speed should be moderate, too fast can cause burning or melting, while too slow can dull the blade quickly. Always support the panel properly to prevent vibration or shifting during cutting, and consider using cooling systems like air or mist lubrication to reduce heat and extend blade life. To avoid rough edges or delamination, never use wood-cutting blades, and avoid cutting unsupported panels. A useful tip is to place a sacrificial board beneath the ACP sheet while cutting to prevent tear-out at the base. Following these practices ensures clean, safe, and efficient cutting, setting the foundation for precise fabrication.